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Home > Audio & Wireless > Technology Solutions > High-Density Passives > Multi-Layer HDI Substrates
 
 
 
 
Technology Solutions
 
High-Density Passives
Multi-Layer HDI Substrates

HDI circuitry can be fabricated on a variety of ceramics including 92%, 96%, 99% Al2O3, and AlN. Two sided functionality is achieved by laser machining thru holes and then filling them with a metal paste to create electrical paths that connect circuitry on one side of the substrate to the other. High density circuitry (down to 25um lines/spaces) is accomplished through screen printing specialized thick films onto the substrate and then patterning utilizing photolithography and wet etching processes. Gold and silver based conductors are available. Multi-layer circuitry on either or both sides of the substrate is achieved using patented photosensitive thick film dielectrics capable of producing interconnect vias down to 50um diameter. Traditional printed thick film layers can be incorporated at any process stage where appropriate. Controlled impedance structures along with thick film resistor and inductor elements can also be integrated into the circuit design.

The filled through hole process is also utilized to build what are called VI (vertical interconnect) structures. These are a type of chip to next level interconnect structure that feature excellent high speed performance and in parallel provide a mechanical support structure ideal for chip stacking architectures.



Technical/Design Guidelines

Substrate Material Al2O3: 92%, 96%, 99+% AlN
Substrate Thickness as required (typically 250um - 625um [0.010" - 0.025"])
Through Hole Size down to 125um
Through Hole Connections solid filled through holes edge coated through holes
Thick Film Materials: Au, Ag/Pd, Ag/Pt, Cu (others available upon request)
Thick Film Printed Line Resolution 100 um [0.004"] track and space
Etched Thick Film Line Resolution 25 um [0.001"] track and space (+/- 5um)
Dielectric Via Size 50 um [0.002"] minimum
Thick Film Resistors
Laser Trimming - passive & active trimming
Range of Values - 2.5ohm to 20Mohm
Tolerance - .5% (absolute), 0.1% (ratio)
Temp. Coefficient - +/- 50 ppm/ °C
Stability - better than 4%
Power Dissipation 100W/in²
Scribing and Sawing scribing and precision dicing
Trace-ability laser marking to provide work order trace-ability
Design fully feasibility and detailed design capability / support
Design Exchange Formats Gerber, DXF, Allegro, GDSII
Testing fully automated

Contact us and let us know your HDI substrate needs.

   
 
     
 
     © 2006 Gennum Corporation